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ISW型臥式管道離心泵

產品分類: 管道離心泵

產品名稱:ISW型臥式管道離心泵

流量范圍:Q=1.1~1080m3/h

揚程范圍:H=5~125m

輸送溫度:-20-80℃

吸入壓力:0-6MPa (高于0.4 MPa時請申明)

密封形式:機械密封

密封材質:HT200、HT250、QT600、ZG、304、316、316L、317L

400-992-1266

產品概述:

1.jpg

2.jpg

ISW型臥式管道離心泵概述:

ISW型臥式管道離心泵根據IS型離心泵與立式泵的獨特結構組合設計,并嚴格按照國際標準ISO2858和新的國家管道離心泵標準JB/T53058-93進行設計制造的高效節能產品。該泵采用國內先進水力模型優化設計而成。同時根據使用溫度、介質等不同在ISW型基礎上派生出熱水泵、高溫泵、化工泵、油泵等,是目前國家標準定型推廣產品。


ISW型臥式管道離心泵產品用途:

1、ISW型管道離心泵,供輸送清水及物理化學性質類似于清水的其他液體之用,適用于工業和城市給排水,高層建筑增壓送水,園林灌溉,消防增壓及設備配套,使用溫度T:≤80℃。

2、ISWR型熱水循環泵廣泛適用于能源、冶金、化工、紡織、造紙、以及賓館飯店等鍋爐高溫熱水增壓循環輸送及城市采暖系統循環用泵,ISWR使用溫度T:≤120℃

3、ISWRG型熱水高溫循環泵廣泛適用于能源、冶金、化工、紡織、造紙、以及賓館飯店等鍋爐高溫熱水增壓循環輸送及城市采暖系統循環用泵,ISWRG使用溫度T:≤240℃。

4、ISWH型臥式化工泵,供輸送不含固體顆粒,具有腐蝕性,粘度類似于水的液體,適用于石油、化工、冶金、電力、造紙、食品、制藥和合成纖維等部門,使用溫度T:-20℃-120℃。

5、ISWB型臥式油泵,供輸送汽油、柴油、煤油等石油產品,使用溫度T:-20℃-120℃。


ISW型臥式管道離心泵工作條件:

1、吸入壓力≤1.0Mpa,或泵系統工作壓力≤1.6Mpa,即泵吸入口壓力+泵揚程≤1.6Mpa、泵靜壓試驗壓力為2.5Mpa,訂貨時請注明系統工作壓力。泵系統工作壓力大于1.6Mpa時應在訂貨時另行提出。以便在制造時泵的過流部件和聯接部分采用鑄鋼材料。

2、環境溫度<40℃,相對濕度<95%。

3、所輸送介質中固體顆粒體積含量不超過單位體積的0.1%,粒度<0.2mm.

注:如使用介質為帶有細小顆粒,請在訂貨時說明,以便采用耐磨式機械密封。


ISW型臥式管道離心泵型號意義:

例:ISW200-250(I)A

ISW——單級單吸管道離心泵

200——泵進出口直徑為200mm

250——葉輪名義直徑為250mm

I——流量分類

A——葉輪外徑切割代號


型號參數:

3.jpg

ISW型臥式管道離心泵型號參數表:

ISW管道離心泵型號流量揚程效率轉速電機功率汔蝕余量重量
m3/hL/s (m)(%)(r/min)(kw)(NPSH)r(kg)
ISW15-801.10.38.52628000.182.317
1.50.42834
20.55734
ISW20-1101.80.5162528000.372.325
2.50.691534
3.30.9113.535
ISW20-1601.80.5331929000.752.329
2.50.693225
3.30.913023
ISW25-1102.80.78163429000.552.326
41.111542
5.21.4413.541
ISW25-1252.80.7820.62829000.752.328
41.112036
5.21.441835
ISW25-125A2.50.69172729000.552.327
3.611635
4.61.2814.434
ISW25-1602.80.78332429001.52.339
41.113232
5.21.443033
ISW25-160A2.60.12292329001.12.334
3.71.032831
4.91.362632
ISW32-1003.10.8613.23229000.55227
4.51.2512.544
5.81.8111.343
ISW32-100(I)4.41.2213.24829000.75232
6.31.7512.554
8.32.3211.353
ISW32-1253.50.97224029000.752.328
51.392044
6.51.81842
ISW32-125A3.10.8617.64029000.552.328
4.51.251643
5.81.6114.444
ISW32-1603.50.9733.24029001.52.339
51.393244
6.51.830.242
ISW32-160A2.80.78282829001.1238
41.12534
5.21.442333
ISW32-160(I)4.41.2233.23429002.224.7
6.31.753240
8.32.3230.242
ISW32-2003.10.8650.52629003255
4.51.255032
5.81.314834
ISW32-200(I)4.41.2250.52629004243
6.31.755033
8.32.324835
ISW32-200A2.80.7844.63429002.2274
41.114440
5.21.4442.742
ISW40-1004.41.2213.24829000.552.332
6.31.7512.554
8.32.3111.353
ISW40-100A3.91.0810.64629000.372.332
5.61.561052
7.42.06952
ISW40-1254.41.22214129001.12.334
6.31.752046
8.32.311843
ISW40-125A3.91.0817.64029000.752.333
5.61.561645
7.42.0614.441
ISW40-1604.41.22333529002.22.347
6.31.753240
8.32.313040
ISW40-160A4.11.14293429001.52.343
5.91.642839
7.82.1726.339
ISW40-160B3.81.0625.53429001.12.338
5.51.532438
7.2222.537
ISW40-2004.41.225126290042.374
6.31.755033
8.32.314832
ISW40-200A4.11.144526290032.362
5.91.644431
7.82.174230
ISW40-200B3.71.03382429002.22.352
5.31.473629
71.9434.529
ISW40-2504.41.22822429007.52.3105
6.31.758028
8.32.317428
ISW40-250A4.11.14722429005.52.398
5.91.647028
7.82.176527
ISW40-250B3.81.0661.523290042.377
5.51.536027
71.945626
ISW40-100(I)8.82.4413.25529001.12.334
12.53.4712.562
16.34.5311.360
ISW40-100(I)A82.2210.65529000.752.332
113.051060
14.54.03961
ISW40-125(I)8.82.4421.24929001.52.338
12.53.472058
16.34.5317.857
ISW40-125(I)A82.22171729001.12.333
113.051616
14.54.031414
ISW40-160(I)8.82.443345290032.356
12.53.473252
16.34.533051
ISW40-160(I)A8.22.28294429002.22.347
11.73.252851
15.24.222650
ISW40-160(I)B7.32.38234529001.52.343
10.42.892250
13.53.7520.549
ISW40-200(I)8.82.4451.23829005.52.385
12.53.475046
16.34.534846
ISW40-200(I)A8.32.314537290042.375
11.73.254445
15.34.254245
ISW40-200(I)B7.52.083736290032.363
10.62.943644
13.83.833443
ISW40-250(I)8.82.4481.2312900112.3145
12.53.478038
16.34.5377.540
ISW40-250(I)A8.22.28713129007.52.395
11.63.227038
15.24.226840
ISW40-250(I)B7.62.1161.43129005.52.394
10.836037
143.895837
ISW40-250(I)C7.11.9753.23129005.52.388
102.785236
13.13.6450.435
ISW50-1008.82.4413.65529001.12.336
12.53.4712.562
16.34.5311.360
ISW50-100A82.22115329000.752.335
113.051060
14.54.03958
ISW50-1258.82.4421.54929001.52.343
12.53.472058
16.34.5317.857
ISW50-125A82.22175329001.12.338
113.051657
14.54.031456
ISW50-1608.82.443345290032.359
12.53.473252
16.34.533030
ISW50-160A8.22.28294429002.22.351
11.73.252851
15.24.222650
ISW50-160B7.32.38234229001.52.347
10.42.892250
13.53.7520.549
ISW50-2008.82.44523829005.52.3101
12.53.475046
16.34.534846
ISW50-200A8.32.3145.837290042.380
11.73.254445
15.34.254245
ISW50-200B7.52.083736290032.368
10.62.943644
13.83.833444
ISW50-2508.82.4482292900112.3160
12.53.478038
16.34.5377.540
ISW50-250A8.22.2871.53029007.52.3115
11.63.227038
15.24.226840
ISW50-250B7.62.1161.42829005.52.3114
10.836037
143.895840
ISW50-250C7.11.9753.22729005.52.3108
102.785236
13.13.6450.440
ISW50-100(I)17.54.8613.76729001.52.541
256.9412.569
32.59.0310.569
ISW50-100(I)A15.64.3116529001.12.536
22.36.191067
298.18.468
ISW50-125(I)17.54.8621.560290032.556
256.942068
32.59.031867
ISW50-125(I)A15.64.33175829002.22.548
22.36.191666
298.113.665
ISW50-160(I)17.54.6834.454290042.572
256.943263
32.59.0327.560
ISW50-160(I)A16.44.563054290032.571
23.46.52862
30.48.442459
ISW50-160(I)B154.17264929002.22.559
21.662458
287.7820.659
ISW50-200(I)17.54.8652.74929007.52.5108
256.945058
32.59.0345.559
ISW50-200(I)A16.44.5646.44829005.52.5107
23.56.534457
30.58.474058
ISW50-200(I)B15.24.224045290042.5100
21.86.063855
28.37.8634.557
ISW50-250(I)17.54.8682392900152.5175
256.948050
32.59.0376.552
ISW50-250(I)A16.44.5671.5392900112.5165
23.46.57050
30.58.476752
ISW50-250(I)B154.17613829007.52.5165
21.666049
287.7857.454
ISW50-315(I)17.54.86128302900302.5310
256.9412540
32.59.0312244
ISW50-315(I)A16.64.61115302900222.5245
23.76.5811340
318.611044
ISW50-315(I)B15.74.3610330290018.52.5215
22.56.2510139
29.289840
ISW50-315(I)C14.4486302900152.5195
20.65.728538
26.87.448340
ISW65-10017.54.8613.76729001.52.546
256.9412.569
32.59.0310.569
ISW65-100A15.64.3116529001.12.541
22.36.191067
298.18.468
ISW65-12517.54.8621.660290032.558
256.942068
32.59.031867
ISW65-125A15.64.33175829002.22.549
22.36.191666
298.114.465
ISW65-16017.54.8634.454290042.575
256.943263
32.59.0327.560
ISW65-160A16.44.563054290032.575
23.46.52862
30.48.442459
ISW65-160B154.17265229002.22.563
21.662458
287.7820.657
ISW65-20017.54.8652.74929007.52.5107
256.945058
32.59.0345.559
ISW65-200A16.44.5646.44829005.52.5107
23.56.534457
30.58.474058
ISW65-200B15.24.224046290042.5100
21.86.063855
28.37.8634.556
ISW65-25017.54.8682392900152.5180
256.948050
32.59.0376.552
ISW65-250A16.44.5671.5392900112.5170
23.46.57050
30.58.476752
ISW65-250B154.17613829007.52.5170
21.666049
287.7857.454
ISW65-31517.54.86127322900302.5320
256.9412540
32.59.0312244
ISW65-315A16.64.61115322900222.5255
23.76.5811340
318.611044
ISW65-315B15.74.3610326290018.52.5225
22.56.2510139
29.289842
ISW65-315C14.4486262900152.5205
20.65.728538
26.87.448342
ISW65-100(I)359.7213.86729003363
5013.912.573
6518.11070
ISW65-100(I)A31.38.7116629002.2353
44.712.41072
5816.1869
ISW65-125(I)359.72226729005.5399
5013.92072.5
6518.11770
ISW65-125(I)A31.38.717.56629004378
4512.51671
5816.113.669
ISW65-160(I)359.72356329007.53103
5013.93271
6518.12870
ISW65-160(I)A32.79.130.66229005.53103
46.7132870
6116.92469
ISW65-160(I)B30.38.4266229004397
43.3122469
56.315.62169
ISW65-200(I)359.7253.5552900153176
5013.95067
6518.14668
ISW65-200(I)A32.89.147542900113166
4713.14466
6116.94067
ISW65-200(I)B30.58.540.65429007.53114
43.512.13865
56.615.733.466
ISW65-250(I)359.7283522900223235
5013.98059
6518.17260
ISW65-250(I)A32.597352290018.53205
46.7137059
6116.96360
ISW65-250(I)B308.362522900153180
43.3126058
5615.65460
ISW65-315(I)359.72128442900373350
5013.912554
6518.112157
ISW65-315(I)A32.59112.6432900303335
46.512.911054
60.516.8106.457
ISW65-315(I)B318.6102.5422900303335
44.512.410053
5816.19856
ISW65-315(I)C298.187412900223270
4111.48551
53.614.98354
ISW80-100359.7213.86729003363
5013.912.573
6518.11070
ISW80-100A31.38.7116629002.2354
44.712.51072
5816.1869
ISW80-125359.72226729005.5399
5013.92072.5
6518.11770
ISW80-125A31.38.717.56629004379
4512.51671
5816.113.669
ISW80-160359.72356329007.53105
5013.93271
6518.12870
ISW80-160A32.79.130.66229005.53105
46.7132870
6116.92469
ISW80-160B30.38.4266129004398
43.3122469
56.315.62168
ISW80-200359.7253.5552900153175
5013.95067
6518.14668
ISW80-200A32.89.147542900113165
4713.14466
6116.94067
ISW80-200B30.58.540.64929007.53115
43.512.13865
56.615.733.465
ISW80-250359.7283522900223240
5013.98059
6518.17260
ISW80-250A32.597352290018.53210
46.7137059
6116.96360
ISW80-250B308.362542900153185
43.3126060
5615.65462
ISW80-315359.72128432900373355
5013.912554
6518.112257
ISW80-315A32.59112.6432900303340
46.512.911054
60.516.8107.457
ISW80-315B318.6102.5422900303340
44.512.410053
5816.19857
ISW80-315C298.198402900223275
4111.48551
53.614.98355
ISW80-350359.72146552900553570
5013.915066
6518.114267
ISW80-350A318.6138.4542900453470
44.512.414265
5816.1134.866
ISW80-350B298.1131.4512900373440
4111.413563
53.614.9127.863
ISW80-100(I)7019.413.66629005.54.5108
10027.812.576
13036.11175
ISW80-100(I)A62.617.41164290044.587
8924.71074
11632.28.874
ISW80-125(I)7019.423.5702900114.5163
10027.82076
13036.11465
ISW80-125(I)A62.617.4196829007.54.5113
8924.71674
11632.21165
ISW80-160(I)7019.436.5702900154.5184
10027.83276
13036.12465
ISW80-160(I)A65.418.232682900114.5174
93.5262874
121.633.82167
ISW80-160(I)B60.616.8726629007.54.5174
86.624.12472
112.531.31866
ISW80-200(I)7019.454652900224251
10027.85074
13036.14273
ISW80-200(I)A65.418.247.567290018.54220
93.5264473
121.633.83772
ISW80-200(I)B6116.941662900154198
8724.23871
11331.43270
ISW80-250(I)7019.487622900374330
10027.88069
13036.16868
ISW80-250(I)A65.418.276612900304315
93.5267068
121.633.859.567
ISW80-250(I)B6116.965552900224315
8724.26066
11331.45167
ISW80-315(I)7019.4132552900754675
10027.812566
13036.111467
ISW80-315(I)A66.518.5119552900554535
9526.411366
123.634.310367
ISW80-315(I)B6317.5106.6552900454420
902510165
11732.59266
ISW80-315(I)C5816.190512900374366
8222.88563
10729.77662
ISW100-1007019.413.66629005.54.5113
10027.812.576
13036.11175
ISW100-100A62.617.41164290044.591
89471074
11632.28.874
ISW100-1257019.423.5702900114.5169
10027.82076
13036.11465
ISW100-125A62.617.4196829007.54.5118
8924.71674
11632.21163
ISW100-1607019.436.5702900154.5191
10027.83276
13036.12465
ISW100-160A65.418.232682900114.5181
93.5262874
121.633.82167
ISW100-160B60.616.8276629007.54.5181
86.624.12472
112.531.31865
ISW100-2007019.454652900224245
10027.85074
13036.14273
ISW100-200A65.418.247.564290018.54215
93.5264473
121.633.83772
ISW100-200B6116.941632900154193
8724.23871
11331.43273
ISW100-2507019.4,87622900374345
10027., 88069
13036.16868
ISW100-250A65.418.276612900304330
93.5267068
121.633.859.567
ISW100-250B6116.965532900334330
8724.26066
11331.45168
ISW100-3157019.4132552900754689
10027.812566
13036.111467
ISW100-315A66.518.5119652900554549
9526.411366
123.634.310367
ISW100-315B6317.5106.6532900454439
902510165
11732.59265
ISW100-315C5816.190522900374385
8222.88563
10729.77664
ISW100-100(I)9626.714642900114.5115
16044.412.573
19253.31070
ISW100-125(I)9626.724622900154.5168
16044.42074
19253.31469
ISW100-125(I)A8423.320642900114.5168
140391772
16846.71268
ISW100-160(I)9626.736692900225.6210
16044.43279
19253.32775
ISW100-160(I)A8423.33266290018.55210
140392876
16846.723.572
ISW100-200(I)9626.753692900375.2402
16044.45079
19253.34578
ISW100-200(I)A8423.348642900304.5395
140394574
16846.74073
ISW100-200(I)B6016.743622900224.5360
10027.84072
12033.33671
ISW100-250(I)9626.783652900554.8560
16044.48077
19253.37274
ISW100-250(I)A8423.375602900454.5420
140397272
16846.76569
ISW100-250(I)B6016.768582900374.5400
10027.86570
12033.35866
ISW100-3156016.7135552900754950
10027.812566
12033.3113 67
ISW100-315A6116.9120652900554830
8724.211066
11331.4100 67
ISW100-315B5816.1105562900454600
8222.810065
10729.795 66
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注意事項:

安裝說明

1、安裝前應檢查水泵和電機有無損傷,泵流道內有無影響水泵運行的硬質物體(如石塊、鐵粒等),以免水泵運行時損壞葉輪和泵體。    

2、安裝時管路重量不應加在水泵上,應有各自的支承體,以免泵變形影響運行性能和壽命。

3、泵與電機是整體結構,安裝時無需找正,十分方便。

4、當輸送熱水液體時,為了不使泵承受管路的熱變形,泵座的底腳螺栓可以不固定,當管路系統在熱脹冷縮時,使泵能與管路一起移動。

5、泵體兩端法蘭規格均按1.6 M Pa標準確定,所以配備管路時應規格相同。

6、為了不使雜質進入泵內而堵塞流道影響性能,應在泵進口前面安裝比吸入管截面積大3-4倍的過濾器。

7、排出管路如裝逆止閥應裝在閘閥的外面。

8、泵用于有吸程場合,應裝有底閥,并且進出口管路不應有過多彎道,同時不得有漏水、漏氣現象。

9、為了維修方便和使用安全,在泵的進、出口管路上各安裝一只調節閥及在泵出口附近安裝一只壓力表,以保證泵在額定范圍內運行,確保泵的正常運行和使用壽命。

10、安裝完畢后盤動泵軸,葉輪應無摩擦和卡死現象。

使用說明

啟動、運行、停機

(一)起動、運轉:

1、用手撥轉電機風葉,葉輪應無卡磨現象,轉動靈活。

2、用手盤動泵以使潤滑液進入機械密封端面。

3、灌水排氣,打開進口閥,使液體充分進入泵腔內,直至整個管路充滿液體,并保證進口管路的密封性。

4、關閉出口閥,以減少起動電流。 .

5、接通電源,點起動確定正確運行方向,從電機風葉端看為順時針旋轉。

6、逐步調節出口閥的開度,盡量使泵在額定狀態下工作。

7、泵在運轉過程中,如發現噪音或不尋常的聲音時,應立即停機檢查。

8、正常機械密封泄漏應小于3滴/分,檢查電機,軸承處溫升<70 ℃,超過此值應檢查原因。

(二)停機:

1、關閉吐出管路閥門。

2、切斷電源,停止電機運行。

3、關閉進口閥。

4、泵長期停用,應放盡泵內液體。

維護與保養

(一)運行中的維護和保養:

1、進水管路必須高度密封。

2、禁止泵在汽蝕狀態下長期運行。.

3、禁止泵在大流量運行時,電機超電流長期運行。

4、定時檢查泵運行中電機電流值,盡量使泵能在標準下工作。

5、泵在運行過程中應有專人看管,以免發生意外。

6、泵每運行500小時應對軸承進行加油。電機功率大于11kW配有加油裝置,可用高壓油槍直接注入,以保證軸承潤滑優良。

7、泵進行長期運行后,由于機械磨損,使機組噪聲及振動增大時,應停機檢查,必要時可更換易損零件及軸承,機組大修期一般為一年。

(二)機械密封維護與保養:

1、機械密封潤滑應清潔無固體顆粒。

2、嚴禁機械密封在干磨情況下工作。

3、起動前應盤動泵(電機)幾圈,以免突然起動造成密封環斷裂損壞。

故障處理:

1、水泵不出水

a、進出口閥門未打開,進出管路堵塞,流道

葉輪堵塞。

b、電機運行方向不對,電機缺相轉速很慢。

c、吸入管漏氣。

d、泵沒灌滿液體,泵腔內有空氣。

e、進口供水不足,吸程過高,底閥漏水。

f、管路阻力過大,泵選型不當。

解決辦法

a、檢查,去除堵塞物。

b、調整電機方向,緊固電機接線。

C、擰緊各密封面,排除漏氣。

d、灌滿液體并打開排氣閥,排盡空氣。

e、停機,檢查、調整(并網自來水管或帶吸程使用易出現此現象)。

f、減少管路彎道,重新選泵。

2、水泵流量不足

a、先按1.原因檢查。

b、管道、泵流道葉輪部分堵塞,水垢陳積,

閥門開度不足。

c、電壓偏低。

d、葉輪磨損。

解決辦法

a、先按1.排除。

b、去除堵塞物,重新調整閥門開度。

c、穩壓。

d、更換葉輪。

3、功率過大

a、超過額定流量使用。

b、吸程過高。

c、泵軸承磨損。

解決辦法

a、調節流量,關小出口閥門。

b、降低。

c、更換軸承。

4、雜音振動

a、管路支撐不穩。

b、液體混有氣體。

c、產生汽蝕。

d、軸承損壞。

e、電機超載發熱運行。

解決辦法

a、穩固管路。

b、提高吸入壓力排氣。

c、降低真空度。

d、更換軸承。

e、調整按5。

5、電機發熱

a、流量過大,超載運行。

b、碰擦。

c、電機軸承損壞。

d、電壓不足。

解決辦法

a、關小出口閥。

b、檢查排除。

c、更換軸承。

d、穩壓。

6、水泵漏水

a、機械密封磨損。

b、泵體有砂孔或破裂。

c、密封面不平整。

d、安裝螺栓松懈。

解決辦法

a、更換。

b、焊補或更換。

c、修整。

d、緊固。

裝配拆卸:

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